KUKA Systems has developed a new method for building 777 fuselages. FAUB (Fuselage Automated Upright Build) technology improves workplace safety and increases product quality as part of Boeing’s ongoing technology investment strategy.
According to Boeing:
With FAUB, fuselage sections will be built using automated, guided robots that will fasten the panels of the fuselage together, drilling and filling the more than approximately 60,000 fasteners that are today installed by hand.
The traditional hand-installation method has proven challenging over the years, with employees positioned inside and outside of the fuselage, drilling and filling in sync.
“It’s really hard on your shoulders. It’s hard on your hands,” said Steve Blanchett, a mechanic.
FAUB offers numerous benefits including an improvement in employee safety. More than half of all injuries on the 777 program have occurred during the phase of production that is being automated. In addition, the automated system is expected to reduce build times and improve first-time quality of the build process.
The KUKA Systems robot uses the Fishman Corporation SmartDispenser® dispense gun to deliver lubricant to the screw. In addition to Boeing, other major aircraft manufacturers including Airbus are committing to the system.
The aerospace industry is heavily influenced by the economy, politics, government regulations and consumer confidence. The capabilities of the SmartDispenser® fluid dispensing system provide the quality traceability that is necessary to remain productive, profitable, and competitive within the aerospace industry.