Documented Traceability
Liquid dispensing Quality management uses quality assurance and control of processes as well as products to achieve more consistent quality.
SmartDispenser® air free technology is designed to provide solutions supporting today’s quality management systems, such as ISO 9000. Below are steps to implementing the SmartDispenser® product to support quality processes.
- Master Capabilities Report
- Master Capabilities Report is created by a closed-loop study and used to generate the Program Specification.
- Dispense Program Specification
- Program Specification contains the dispense program, syringe size, dispense tip plus other instructions for the SmartDispenser® operator. The Program Specification is distributed to every operator worldwide for a specific product assembly. The specification can be stored on the SmartDispenser® for on screen viewing at the touch of an icon.
- Work instructions
- Work instructions provide step by step instructions on how to deliver the assembly fluid to properly bond the product.
- Security Preventing Unauthorized Changes
- Three levels of security – Supervisor, Administrator and User – are available. Program locally or program remotely over the cloud.
- Master Programmer
- One individual, such as the quality manager, is assigned as the master programmer. All programs and all program changes are controlled by this one individual.
- Real-time Data Reports
- Document verifying key data from the point of dispense. The program used for each dispense is one of many data points automatically documented by the SmartDispenser® allowing verification the Program Specification was 100% complied with.
- Visual Verification
- Visual verification from the point of dispense via a live video feed to any laptop, desktop or smart phone. Verify syringe and dispense tips comply 100% with the Product Specification.
- Closed-loop Feedback
- Install an AD4212B Analytical Weighting Sensor in the production cell, initiate the scale function and receive verification the proper amount of fluid was dispensed.
- Calibration
- Calibration Station installed in quality control lab. Each installed SmartDispenser® manufacturing products is put on a calibration cycle. Every calibration is compared to the Master Capabilities Report for a pass fail.
Total process control, documentation of process and verification of process are the core quality management principles of SmartDispenser® air free fluid dispense technology.